EdgeBreaker® 6000

Deburr, Edge Round & Surface Finish Punched & Laser Cut Parts with the Rotary Brush Machine

The EdgeBreaker® 6000 is just as flexible as the laser cutting machine itself when it comes to subsequent deburring, edge rounding and, if required, surface finishing. The deburring machine completely processes your punched and laser cut parts in a single pass. First, the grinding belt removes the burrs remaining after cutting. The unique rotary brushes then ensures extremely uniform edge rounding. Even a radius of up to 2.0 mm for sheet metal. Both large and small sheet metal parts can securely be processed thanks to a built-in vacuum table. Thanks to a grinding belt, rotary brushes and surface finishing unit, the EdgeBreaker® 6000 is the most universal deburring machine in the EdgeBreaker® family.
Deburring machine EdgeBreaker 6000
Laser parts before and after deburring
Rounding rollers in the EdgeBreaker 6000 deburring machine

Your Advantages as an Overview

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Wide processing spectrum for laser cut and punched parts

The EdgeBreaker® 6000 enables the processing of the widest possible range of sheet metal and sheet metal parts. Whether small sheet metal parts or large metal sheets, this deburring machine provides consistent high-quality results for deburring, edge rounding and surface finishing. The EdgeBreaker® 6000 is particularly suitable for laser-job shops with constantly changing processing requirements.

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Achieve edge rounding results of up to 2 mm

The most striking unit in the EdgeBreaker® 6000 makes it possible: the rotary brushes. These rotary brushes achieve a unique edge rounding along the sheet metal edges. As the brushes hit the sheet metal in various directions, you can achieve a very uniform result on the inner and outer contours. If necessary, an edge rounding radius of up to 2 mm is possible.

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Quick-change for deburring, edge round and surface finishing tools

All processing units (deburring, edge rounding and surface finishing) are equipped with a quick-change system for the tools (abrasives) to minimize set-up times. You can simply remove the belts and rotary brushes, without any tools needed! The machine can be outfitted with a variety of different tools (various grits and material composites are available). All for optimum deburring, edge rounding, and surface finishing results to suit your changing requirements.

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Consistent results for every part thanks to automatic wear compensation for abrasives

For consistent results, it is essential to always know where you stand. The EdgeBreaker® 6000 measures the remaining length of your tools (abrasives), in this case the rotary brushes, within the machine and automatically compensates for the wear off. Leaving you with consistent results from beginning till end of the tools life.

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Simple operation and maintenance for the deburring machine

The graphical touchscreen HMI is very intuitive and easy to operate. It supports you in setting up the machine and provides tips on operation and maintenance. it can even be used while wearing safety gloves. For efficient processing without errors.

Tool storage for saving processing parameters

If you produce a particular sheet metal part from time to time, you can save the processing settings diretly in the machine and call upon the values when required. This allows you to quickly setup the deburring machine for repeat production runs. Thus, avoiding errors during setup.

See for yourself: the Video of the EdgeBreaker® 6000!

The EdgeBreaker® 6000 deburring machine optimally prepares your punched parts or laser cut parts for further processing. All burrs are removed, the edges are rounded more evenly than with any other process and, if desired, you can also apply a special surface finish.

Sheet metal laser parts before and after deburring

Punched and Laser Cut Parts: the Complete Processing with the EdgeBreaker® 6000 Rotary Brush Machine

The EdgeBreaker® 6000 deburring machine optimally prepares your punched parts or laser cut parts for further processing. All burrs are removed, the edges are rounded more evenly than with any other process and, if desired, you can also apply a special surface finish.
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Always the Ideal Processing Settings – with the ARKU Wizard

The ARKU Wizard is an intelligent software that helps its operators to automatically adjust the processing settings of their deburring machine. During the process, the material, tool and machine data are linked together. Only four parameters (material, size of burrs, material thickness, desired edge rounding) need to be entered. The tools available to the operator are stored in the Wizard. The software automatically selects the best deburring tool for the particular processing requirement(s). In doing so, the Wizard always optimally adjusts the deburring machine to achieve maximum productivity and minimal tool wear. In this way, operators can be sure of achieving the desired processing results with minimum effort and no time wasted.

Processing Features for every Requirement

ARKU has developed various modules for processing sheet metal parts to ensure the highest quality, reliable processes and individual, tailor-made solutions that meet your requirements.

Deburring with a wide belt

Deburring with a wide belt

The wide belt unit reliably removes burrs created during laser cutting and punching. 

Rounding with rotary brushes

Edge rounding with rotary brushes

Rotary brushes offer the most effective and consistent edge rounding results, even with an edge radius up to 2.0 mm. They make contact with the sheet metal parts from all directions.

Surface finish with finishing fleece belt

Surface finishing with the finishing fleece belt

Grinding belts remove the burr from the edges of the part, while finishing fleece belts apply an attractive surface finish

Previously, we did all of our deburring by hand, so we wanted to eliminate that physically demanding part of our job and redirect human resources to where they are really needed.“

Jordan Yost, Co-Owner of Precision Tube Laser, Las Vegas (USA)

Technical Data Overview

 

Processing single-sided, dry
Material thickness up to 1" (25 mm)
Max. working width 51" (1,300 mm)
Weight approx. 14,300 lbs (6,500 kg)
Dimensions (L x W x H) approx. 165" x 83" x 93" (4,200 x 2,100 x 2,350 mm)

 

Do you have different requirements? We would be happy to support you with a customized solution.
Please contact us!

 

Frequently Asked Questions

Yes, deburring, edge rounding, and surface finishing can all be done by a single machine, the EdgeBreaker® 6000. This 3-stage machine is single-sided and can even process sheet metal parts as small as 0.5 x 0.5 inches. The 3 stages are comprised of a grinding belt for deburring, rotary brushes for edge rounding and a fleece belt for surface finishing.

Suitable Tools

Roller brushes for rounding
Roller brushes for oxide removal
Abrasive belts for deburring
Non-woven abrasives

Suitable Tools

eb3000
EdgeBreaker 2000
EdgeBreaker 1000