• Introduction
  • Advantages
  • Highlights
  • Deburring Modules
  • Technical Data
  • Frequent Questions
  • Deslagging Tools
  • Related machines
  • Contact

    • EdgeBreaker® 5000 MAX

    Single-sided & Double-sided Slag Removal Machine for Metal Plate & Parts

    Slag and dross stands no chance against the brute force of EdgeBreaker® 5000 MAX! Slag is by-product cause during plasma and flame (oxyfuel cutting). The machine removes slag by chipping it off via deslagging pins (slag hammers). Slag can be removed either from just the bottom side or the top side as well. Double-sided and in a single process. Thus, saving you valuable time and money when compared to a conventional deburring machine that uses traditional grinding media. It completes the processing of plasma and flame (oxyfuel) cut parts and reduces costs for subsequent edge rounding.
    Deburring machine EdgeBreaker® 5000
    EdgeBreaker® 5000 interior view
    Parts before deburring

    Your Advantages as an Overview

    No turning over of heavy plasma and flame cut parts

    The EdgeBreaker® 5000 MAX removes the slag where it is produced: on the underside of the materials. In contrast to manual processing of heavy plate, it is therefore not necessary to turn over any heavy parts, thus avoiding injuries! Mechanical slag removal therefore reduces the strain on employees and increases work safety. If required, the slag can also be removed from top side as well. All in just a single pass.

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    Remove metal slag and dross reliably

    With the pins fixed to discs inside the machine, slag is removed more reliably than ever before. It creates saftey for the entire deburring process. 

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    Quick-change for all tools

    All tools (pin discs outfitted with slag hammer pins) are equipped with a quick-change system. This minimizes your set-up times, increases productivity and lowers downtime.

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    Simple operation and maintenance for the deslagging machine

    The graphical touchscreen HMI is very intuitive and easy to operate. It supports you in setting up the machine and provides tips on operation and maintenance. It can even be used while wearing gloves. For efficient processing without errors.

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    Small parts processing capable

    Even small parts can be processed safely with the EdgeBreaker® 5000 MAX. A small parts guide ensures reliable processing from either side.

    See for yourself: the Video of the EdgeBreaker® 5000 MAX!

    The pins mounted to the discs within the EdgeBreaker® 5000 MAX leave slag and dross no chance. The video clearly demonstrates how the slag hammers completely removes these remnants after the cutting process. Any remaining pieces of lighter slag or even burrs that cannot be knocked off; are ground off in the next step using a deburring machine.

    EdgeBreaker 9000 deburring line

    Deburring Machine that can be Linked with other Machines

    Before you can deburr and edge round heavy plate and plasma, flame (oxyfuel) cut parts, you need to remove the slag and dross first. This task is ideal for the EdgeBreaker® 5000 MAX deslagging machine. It can be combined with the EdgeBreaker® 4000 deburring machine for the complete processing of flame-cut parts in a single pass. This saves time and costs.

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    Always the Ideal Processing Settings – with the ARKU Wizard

    The ARKU Wizard is an intelligent software that helps its operators to automatically adjust the processing settings of their deburring machine. During the process, the material, tool and machine data are linked together. Only four parameters (material, size of burrs, material thickness, desired edge rounding) need to be entered. The tools available to the operator are stored in the Wizard. The software automatically selects the best deburring tool for the particular processing requirement(s). In doing so, the Wizard always optimally adjusts the deburring machine to achieve maximum productivity and minimal tool wear. In this way, operators can be sure of achieving the desired processing results with minimum effort and no time wasted.

    Processing Features for every Requirement

    ARKU has developed various modules for processing sheet metal parts to ensure the highest quality, reliable processes and individual, tailor-made solutions that meet your requirements.

    Deslagging with pins

    Deslagging with pins

    The EdgeBreaker® 5000 MAX effectively removes slag produced during plasma and oxyfuel cutting. Pins are arranged on a rotating disc that powerfully remove the slag.

    Technical Data Overview

     

    Processing single-sided, from the bottom (optionally double-sided)
    Material thickness 0.39" - 4.92" (10 - 125 mm)
    Max. passageway width 51" (1,300 mm)
    Weight approx. 3,800 kg (8,400 lbs)
    Dimensions (L x W x H) approx. 118" x 47" x 91" (3,000 x 1,200 x 2,300 mm)

     

    Do you have different requirements? We would be happy to support you with a customized solution.
    Please contact us!

     

    Frequently Asked Questions

    The purpose of a deslagging machine is to remove slag mechanically via pins (slag hammers). This deslagging of heavy plate and parts occurs completely automatically thus sparing your operators from potential safety hazards when working with angle grinders. Deslagging machines are specifically designed to effectively and efficiently remove slag from the cut edges, resulting in clean, smooth surfaces that meet quality standards and facilitate subsequent processes such as welding, painting, or coating. 

    Suitable Tools

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    Discs to remove slag

    Slag hammer to remove slag.

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    Related machines

    EB9000

    EdgeBreaker® 9000 LINE

    The super power for your plasma and oxyfuel parts.

    icon-beidseitig entgraten verrunden Schlacke-entfernen
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    EdgeBreaker 4000

    EdgeBreaker® 4000

    The ultimate powerhouse for flame cut parts featuring a heavy-duty grinding drum.
    Material thickness: 0.03" - 4" (0.8 - 100 mm).

    beidseitig entgraten verrunden
    Learn more