• Introduction
  • Advantages
  • Highlights
  • Deburring Modules
  • Technical Data
  • Frequent Questions
  • Deburring Tools
  • Related machines
  • Contact

    • EdgeBreaker® 2000

    Edge Round your Sheet Metal Parts Double-sided

    Punched parts or laser cut parts have sharp edges after being cut. The EdgeBreaker® 2000 is ideal for the necessary double-sided edge rounding: it can remove the sharpness and even remove light burrs all the edges in just a single pass. At the same time, the sheet metal parts are given an attractive surface – an added benefit. As the EdgeBreaker® 2000 rounds the edges of the sheet metal on both sides, you save an enormous amount of time during production. Thanks to its’ patented click system, you can swap the edge rounding blocks for deburring blocks if needed. Allowing you complete flexibility when it comes to choosing the correct tools (abrasives) within the machine.
    deburring machine EdgeBreaker 2000
    deburring brushes of EdgeBreaker 2000
    sheet metal parts before and after deburring

    Your Advantages as an Overview

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    Twice the speed for edge rounding and deburring

    The EdgeBreaker® 2000 processes sheet metal parts which are punched or laser cut from both sides simultaneously. This double-sided edge rounding saves more than 50% of the time. These time savings are possible since this deburring machine not only eliminates the need for a second pass, but also the need to remove, flip, and reinsert the parts.

    Tool storage for saving processing parameters

    If you produce a particular sheet metal part from time to time, you can save the processing settings directly in the machine and call upon the values when required. This allows you to quickly setup the deburring machine for repeat production runs. Thus, avoiding errors during setup.

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    Consistent results for every part thanks to automatic wear compensation for abrasives

    For consistent results, it is essential to always know where you stand. The EdgeBreaker® 2000 measures the remaining length of your tools (abrasives) within the machine and automatically compensates for the wear off.

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    Simple operation and maintenance for the deburring machine

    The graphical touchscreen interface is easy to operate. It supports you in setting up the machine and provides tips on operation and maintenance. For efficient work without errors!

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    Quick change for edge rounding or deburring tools

    All processing units are equipped with a quick-change system for the abrasives to minimize your set-up times. You can simply remove the brushes and click them back in, without any tools needed! The machine can be outfitted with a variety of different tools. All for optimum edge processing to suit your changing requirements.

    See for yourself: the Video of the EdgeBreaker® 2000!

    See for yourself how punched parts and laser cut parts become perfect for further processing. The EdgeBreaker® 2000 rounds the edges on the sheet metal parts up to 100 mm thick. If needed, the edge rounding tools can also be switched out for deburring tools, thus allowing for deburring. Whether large or small, thick or thin sheet metal - the video shows exactly how to properly edge round or deburr.

    double-sided processing - before and after

    50% Cost Savings thanks to Double-sided Processing

    In just a single pass, the EdgeBreaker® 2000 gives your punched and laser cut sheet metal parts the finishing touch all round. Thanks to double-sided processing, the sheet edges are rounded on the top and bottom. Compared to machines working just single-sided, you save around 50% of the production time and costs. At the same time, the parts or sheets are given an attractive surface finish on both sides.

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    Always the Ideal Processing Settings – with the ARKU Wizard

    The ARKU Wizard is an intelligent software that helps its operators to automatically adjust the processing settings of their deburring machine. During the process, the material, tool and machine data are linked together. Only four parameters (material, size of burrs, material thickness, desired edge rounding) need to be entered. The tools available to the operator are stored in the Wizard. The software automatically selects the best deburring tool for the particular processing requirement(s). In doing so, the Wizard always optimally adjusts the deburring machine to achieve maximum productivity and minimal tool wear. In this way, operators can be sure of achieving the desired processing results with minimum effort and no time wasted.

    Processing Features for every Requirement

    ARKU has developed various modules and tools for processing sheet metal parts to ensure the highest quality, reliable processing and individual, tailor-made solutions that meet your requirements.

    Edge rounding with rounding blocks

    Edge rounding with rounding blocks

    After deburring, the sheet metal parts are quickly and efficiently rounded in ARKU machines to ensure optimum further processes and quality, using various abrasives required.
    Automatic calibration

    Automatic calibration

    The ARKU EdgeBreaker®'s automatic calibration feature measures and automatically adjusts abrasive usage to ensure consistent quality and easy maintenance.
    A customer once approached us with butter-knife-soft edges as a requirement for his materials. Even if not every customer puts it that metaphorically, we know that burr-free parts with rounded-off edges are a top priority for all of them, from the medical to the food industry.“

    Russell Ivey, General Manager at Deltec in Batavia, Ohio (USA)

    Technical Data Overview

     

    Processing double-sided, dry
    Material thickness 0.03" - 4" (0.8 - 100 mm)
    Max. working width 51" - 79" (1,300 - 2,000 mm)
    Weight* approx. 6,600 lbs (3,000 kg)
    Dimensions* (L x W x H) approx. 122" x 59" x 87" (3,100 x 1,500 x 2,200 mm)

     

    * with 51" (1,300 mm) max. working width

    Do you have different requirements? We would be happy to support you with a customized solution.
    Please contact us!

     

    Frequently Asked Questions

    Edge rounding sheet metal double-sided is crucial for ensuring safety by eliminating sharp edges which can lead to injuries during handling, while also allowing for better paint adhesion. Goal is to make the parts safer to handle and prepare the edges for adequate coating without any flaking.

    Suitable Tools

    Blöcke zum Entgraten

    Blocks for deburring

    To remove burrs on laser cut or punched parts.

    Learn more
    Blocks for edge rounding

    Blocks for edge rounding

    To round the edges including the inner and outer contours.

    Learn more
    Blocks for laser oxide removal

    Blocks for laser oxide removal

    To remove laser oxide along the cutting edges.

    Learn more

    Related machines

    EB6000

    EdgeBreaker® 6000

    Flexible all-rounder for any type of laser cut and punched parts. The most versatile of our automated deburring machines for laser job shops.
    Material thickness: up to 1" (25 mm).

    einseitig entgraten verrunden Oberflächenfinish Oxidschicht entfernen
    Learn more
    eb3000

    EdgeBreaker® 3000

    Powerful workhorse for maximum throughput – deburrs and edge rounds top and bottom in a single pass.
    Material thickness: 0.03" - 4" (0.8 - 100 mm).

    beidseitig entgraten verrunden
    Learn more
    EdgeBreaker 1000

    EdgeBreaker® 1000

    Specialist for the economic processing of small parts. Deburring, edge rounding and finishing.
    Material thickness: 0.02" - 1" (0.5 - 25 mm).

    einseitig entgraten verrunden Oberflächenfinish
    Learn more