EdgeBreaker® 3000

Deburring machine for double-sided deburring and edge rounding of punched and laser cut parts

This deburring machine stands for productivity: the EdgeBreaker® 3000 removes hard burrs from both sides of the sheet metal in just a single pass. With its secondary brush unit, it edge rounds, also from both sides. The double-sided deburring machine removes not only the strongest laser burrs, like for example from fiber laser cutting, but it also removes splatters on the surface - up to a material thickness of 100 mm. The powerful brush units deburr and edge round a maximum number of sheet metal parts so that production can continue quickly. This prevents bottlenecks and saves you money!

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EdgeBreaker 3000
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Parts before and after processing with the EdgeBreaker 3000 NEXT
Parts before and after processing with the EdgeBreaker 3000 NEXT

Your Advantages as an Overview

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Twice as fast deburring and edge rounding

The EdgeBreaker® 3000 processes sheet metal double-sided in a single pass. You receive perfectly finished sheets, metal parts and save more than 50% of the time. This is because the double-sided deburring and edge rounding machine not only eliminates the need for a second pass, but also the need to remove, flip, and re-insert the parts for a second pass. 

Tool storage for saving processing parameters

If you produce a particular sheet metal part from time to time, you can save the processing settings directly in the machine and call upon the values when required. This allows you to quickly setup the deburring machine for repeat production runs. Thus, avoiding errors during setup.

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Consistent results for every part thanks to automatic compensation for abrasives

For consistent results, it is essential to always know where you stand. The EdgeBreaker® 3000 measures the remaining length of your deburring and edge rounding tools (abrasives) within the machine and automatically compensates for the wear off. Leaving you with consistent results from beginning till end of the tools life.

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Simple operation and maintenance for the deburring machine 

The graphical touchscreen HMI is very intuitive and easy to operate. It supports you in setting up the machine and provides tips on operation and maintenance. It can even be used while wearing safety gloves. For efficient processing without errors!

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Quick-change for edge rounding and deburring tools

All processing units (deburring and edge rounding) are equipped with a quick-change system for the tools (abrasives) to minimize your set-up times. You can simply remove the brushes and click them back in, without any tools needed! The machine can be outfitted with a variety of different tools (various grits and material composites are available). All for optimum deburring and edge rounding results to suit your changing requirements.

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Flexible processing for a wide range of metal sheets & parts

All processing units (deburring and edge rounding) are equipped with a quick-change system for the tools (abrasives) to minimize your set-up times. You can simply remove the brushes and click them back in, without any tools needed! The machine can be outfitted with a variety of different tools. All for optimum edge processing to suit your changing requirements.

See for yourself: the Video of the EdgeBreaker® 3000!

The EdgeBreaker® 3000 puts an end to burrs on sheet metal parts up to 100 mm thick. The powerful brushes deburr the sheet metal parts double-sided in the first unit and edge round during the second unit. See for yourself how you can achieve perfect sheet metal in the shortest possible time.

Parts before and after being processed with the dgeBreaker® 3000 NEXT deburring machine

Fast and Efficient: Double-sided Deburring and Edge Rounding

Thanks to its numerous brushes, the EdgeBreaker® 3000 deburrs the sheet metal from both sides simultaneously and then rounds the edges. Thanks to its double deburring power, it is also able to process large quantities productively and efficiently. For perfect sheet metal parts in a short time - with material thicknesses of up to 100 mm.

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Always the Ideal Processing Settings – with the ARKU Wizard

The ARKU Wizard is an intelligent software that helps its operators to automatically adjust the processing settings of their deburring machine. During the process, the material, tool and machine data are linked together. Only four parameters (material, size of burrs, material thickness, desired edge rounding) need to be entered. The tools available to the operator are stored in the Wizard. The software automatically selects the best deburring tool for the particular processing requirement(s). In doing so, the Wizard always optimally adjusts the deburring machine to achieve maximum productivity and minimal tool wear. In this way, operators can be sure of achieving the desired processing results with minimum effort and no time wasted.

Processing Features for every Requirement

ARKU has developed various modules for processing sheet metal parts to ensure the highest quality, reliable processes and individual, customized solutions that meet your requirements.

Deburring with grinding blocks

Deburring with grinding blocks

The ARKU cross brushes deburr sheet metal parts efficiently from both sides in a single pass. All edges are burr-free thanks to the module conversion. The module is versatile and can be used for various laser and punched parts.
Edge rounding with rounding blocks

Edge rounding with rounding blocks

After deburring, the sheet metal parts are quickly and efficiently rounded in ARKU machines to ensure optimum further processing and quality, using various abrasives as required.
Automatic calibration

Automatic calibration

The ARKU EdgeBreaker®'s automatic calibration feature measures and automatically adjusts abrasive usage to ensure consistent quality and easy maintenance.
We can offer clean parts quickly, even in combination with powder coating. This is very well received by customers.“

Wolfgang Dattendorfer, Managing Director of DAWO Metalltechnik GmbH, Austria

Technical Data Overview

Processing double-sided, dry
Material thickness 0.8 - 100 mm
Max. working width 1,300 mm
Weight approx. 5,600 kg
Dimensions (L x W x H) approx. 3,100 x 2,200 x 2,200 mm

 

Do you have different requirements? We would be happy to support you with a customized solution.
Please contact us!

 

Frequently Asked Questions

Yes, it's possible to deburr and edge round sheet metal from both sides with the EdgeBreaker® 3000. This machine utilizes block style brushes for deburring (grinding) and edge rounding. Thus, allowing for all sheet metal and sheet metal parts to be deburred and edge rounded from top and bottom in just a single pass.

Suitable Tools

Blocks for deburring
Blocks for edge rounding

Related machines

EB6000
EdgeBreaker 2000
EdgeBreaker 1000